ACF DI Card Cavity Embedding Machine With PLC and Servo Motor YIE-4000

The Automatic IC Card Embedding Machine YIE-4000 is designed for precisely and efficiently embedding punched IC chips into milled slots or cavities of PVC cards. Featuring 4 heating heads, 1 cooling head, and 1 ATR checking unit, this PLC-controlled machine ensures stable performance and easy parameter adjustment.

Basic configuration: Card feeding magazines (two), chip tape convey-punch station, chip pick-place station, heating heads (four), cooling head (one), ATR checking station, card collection magazines (two), bad card collection unit.

• Special servo motor stepping system for precise and stable chip tape conveyance and punching with adjustable parameters
• Adjustable temperature and pressure heating station for melting chip glue
• Automated IC module monitoring with bad chip removal before embedding
• PLC control system for speed and stability with automatic error alerts
• ATR system for chip performance verification and automatic bad card rejection

• PLC and servo motor control
• Clutch-brake motor driven conveyor belt system with high positioning accuracy
• Automatic inspection of milled/unmilled cards
• Easy replacement of different size implanting molds
• Pneumatic clip with automatic adjustment for precise card placement
• Optical-fiber sensor for IC card integrity verification
• Automatic card positioning for high implanting accuracy
• ISO7816 compliant with built-in chip accuracy testing
• Modular ATR testing before card collection
• OCR for embedding chip result verification

The machine supports background control, remote loading, encryption, and other functions with excellent compatibility and expansion capabilities. It enhances productivity, flexibility, and reliability for card personalization projects while providing superior data security.

• Card loading unit: 1 conveyor with low cards weight management system
• Glue dispense unit
• Cavity presence control
• Pre-heating system
• Embedding unit: ±50μm module cutting accuracy (Cpk>1.33), vacuum dust removal, ±0.01mm chip insertion accuracy
• Pressing unit: 4 hot pressers, 2 cold pressers, ±3um thickness measurement accuracy
• ATS test and ATR detection
• Module over height control
• OCR detection

• Professional consultation on raw materials, machine selection, and factory setup
• Optimal machine recommendation based on requirements
• Efficient online support
• Factory visit arrangements with invitation letters
• Detailed company and product documentation

• Regular production updates
• Quality supervision
• Product acceptance
• Timely shipping

• On-site engineer support for installation
• Setup, repair, and operation assistance
• Comprehensive operator training
• Lifetime technical support
• Regular follow-ups and feedback collection

• 1-year warranty with 24/7 support
• On-site support for complex issues within warranty period